Design and Engineering

Few words of the head of division

Dear business partners,

ROEZ ING is a design and engineering division of ROEZ, s.r.o. ensuring complex designing and engineering services in all stages of the project life cycle. Our eﬀort is to be perceptive and proactive concerning your requirements, provide you with technical and professional background, prepare high quality and unique design services at application of our state of the art knowledge and trends in the respective industry (Best Available Technologies – BAT) in the spirit of eﬀective designing (Design to Cost – DTC). Thanks to professional composition of our team and partner’s subcontractor basis, we can cover all stages and professions of an industrial project. From the viewpoint of deeper specialisation, we can be proud on our strong design and calculation teams for technological and civil parts. Our major areas are nuclear power industry, conventional power industry covering gas, steamgas and co-generation sources, including back-up sources, hydro power industry, oil and gas processing industry, and chemical industry. Detailed information is provided below. Our team consists of 20 engineers. We are ready to be an engineering integrator of your project from the “EPCm”, “Owner’s engineer” positions; we are available for assurance of partial design, engineering, calculation and consultancy services, as necessary.

Yours sincerely, Peter Hluch

Division profile

ROEZ ING is divided into teams depending on particular specialisation and tasks in the project.

Lead engineers (project managers) – administration of particular projects, communication with and reporting to customer, project planning, monitoring of cash ﬂow, check of fulﬁlment of the plan, check of observance of contractual terms and quality, risk analysis.
Mechanical designers – process analysis and process diagrams, preparation of design documentation regarding of production character, for equipment, pipelines, steel structures including exhausting equipment. By default, we design process unit using a 3D system (software).“
Civil designers – architectural and civil engineering solutions, steel and concrete structures, heating, ventilation and air-conditioning and engineering networks (sewage systems, underground distributions, roads and hardened areas, sidings etc.). Development of civil structures in 3D is belongs to our standards.
Analysts – for mechanical parts, hydraulic calculations of pipelines and networks, strength and seismic analyses of pipelines. Strength and seismic analyses of concrete and steel structures for civil engineering
Electrical and I&C designers – heavy current, I&C distributions, external heavy current and light current distribution lines, designing of trans former stations and switchyards, earthing, lightning conductors, ﬁre protection, ﬁre detection and protection systems, external and internal lighting, gas analysers etc.

Organisational structure and philosophy of work

ORGANISATIONAL STRUCTURE

ROEZ ING COMPETENCES WITHIN PARTICULAR PROJECT STAGES

“ ROEZ ING is a design and engineering division of ROEZ, s.r.o. ensuring complex designing
and engineering services in all stages of the project life cycle.“

Design stage

Feasibility study
Conceptual design
Documentation for territorial permit
FEED – Front end engineering design – summary of pre-design and design preparation focused on technical requirements as well as rough investment costs for the construction and evaluation of potential risks. FEED is usually divided to several parts such as:
– Design attached to an application for building permission basic design or integrated permission (IQAP)
– Tender documentation
Detail design

Implementation stage

Manufacturing, workshop and construction documentation, including stress analyses and construction calculations;
Implementation of the project and related documents;
Final acceptance, tests and commissioning;
Handover of construction, as-built documentation of the construction, accompanying technical documentation, manuals, quality documentation, etc.;
Analyses and optimisation of operation.

Service offer

DESIGNING ACTIVITIES

Development of territorial planning documents and land-use planning documentation
Development of documentation for issuance of a territorial permit
Development of construction design to issue a building permission
Static and dynamic calculations of constructions

Mechanical and technological parts

Process ﬂow diagram (PFD)
Piping and instrument diagram (P&ID)
Process system simulation
Pipe class speciﬁcation
Process data sheets
List of equipment, pipelines, instrument equipment
Determination of dedicated technical equipment
3D model of process units and pipelines
Manufacturing facility layout
Equipment layout
Mechanical data sheets, drawings of equipment
Layout of pipelines and their supports
List of supports
List of valves
Speciﬁcation of insulations and coats
Isometric drawings
Badgets

Civil part

Overall layout of the site
Coordination construction drawings
Architectural and civil engineering drawings
Drawings of concrete foundations, structures and reinforcement
Drawings of steel structures
Design documentation of hardened areas and roads
Design documentation of underground services
Design documentation of civil professions – heating, ventilation, air-conditioning, lighting, ﬁre protection, ﬁre detection system, earthing, lightning conductor
Construction organisation project
Bill of quantities
Badget

Calculations

Strength analyses and seismic calculations of pipelines – according to STN EN 13 480, ASME B31.1, B31.3, NB, NC by CAESAR II, Caepipe, RORH 2, Triﬂex, Autopipe, Pipestress codes
Balance calculations of networks
Rating of pipelines
Static analyses and seismic calculations of con-crete and steel structures and buildings – deve-lopment of proof documentation according to Eu-ropean and U.S. standards in calculation software ETABS 2017, SAP2000, SCIA ENGINEER, NEXIS

Electrical and I&C

Speciﬁcation of equipment
List of cables
Calculation of heating of switchboard
SCADA block diagram
Record on determination of external eﬀects and areas with risk of explosion
Single-pole diagram
Line diagram
Layout drawings – block plans
Speciﬁcations – bill of quantities
Budgets
Block diagrams of control systems
Data sheets of I&C equipment
List of I&C equipment
List of circuits
Wiring diagram
Layout of control rooms

Documentation provided by certiﬁed and reliable subcontractors

HAZOP (Hazard and Operability study) – analysis and identiﬁcation of risks and potential operation problems
LOPA (Layer of Protection Analysis) – analysis and evaluation of process risk
SEVESO – prevention of severe industrial accidents – control of major accident hazards involving dangerous substances
Speciﬁcation of external inﬂuences and hazardous areas
EIA – Environmental Impact Assessment
Fire protection

ENGINEERING ACTIVITIES

We provide engineering activities to ensure:

Territorial permits
Building permissions
Integrated permits (IQAP)
Temporary operation permits
Permanent operation permits
Final inspection proceedings
Occupational health and safety plans
Environment protection
Quality implementation and control
Construction planning
Project management and monitoring
Engineering activities during the entire project implementation

Authorisations

COMPANY AUTHORISATIONS

ISO 9001:2015, ISO 14001:2015, OHSAS, 18001:2007

Design, development, project management, manufacture installation, commissioning of power generation equipment in the nuclear, thermal and hydro energy power plants, civil engineering, including specialized services
the ﬁeld of nuclear engineering, modernization, maintenance, repair and management of energy and civil engineering projects

Certiﬁkát SCCp

Design, production, installation, commissioning, maintenance, modernization and repair of equipment in the petrochemical industry

PERSONEL AUTHORISATIONS

SKSI – Authorisation certiﬁcate – Engineering constructions – complex industrial constructions
SKSI – Authorisation certiﬁcate – Statics of constructions
SKSI – Authorisation certiﬁcate – Technical, technological and energy equipment of constructions
SKSI – Authorisation certiﬁcate – Technical, technological and energy equipment of constructions – thermal equipment, gas equipment
SKSI – Authorisation certiﬁcate – Structural engineering
SKSI – Authorisation certiﬁcate – Medical equipment and installations, gas equipment, manufacturing and technological equipment

SOFTWARE

AutoCAD 2D – development of 2D documentation
AutoCAD Plant 3D – development of 3D models
CAESAR II – strength analyses
ROHR 2 – strength analyses
ROMAT – speciﬁcation of pipe components
PIPENET – calculation of pipelines (balances, dimensions
SCIA Engineering – static assessment of steel structures
Autodesk Advance Steel – 3D modelling of steel structures
CAEPIPE – strength analyses of pipelines