Project Preparation and Project Management

Few words of the head of division

Dear business partners,

We are compact working team focusing on designing and engineering activities, research and development, design, manufacture/procurement, expediting activities, installation and putting into operation, and all activities done under management of qualified and experienced project managers. Based on our experiences and long-term partnerships with world-wide leading manufacturers of technological equipment and leaders in their field of we can flexible provide the most difficult and unique applications in wide scope of market requirements starting with deliveries of equipment for severe accident management in nuclear industry, through high-pressure application in chemical and petrochemical industry to EPC projects covered complex energy centres using the high-tech solutions focusing on effectiveness, environment and safety.

Sincerely yours, Daniel Terek

Division profile

The competence of project management division includes management and organization of all complete (EPC) projects of the company, or projects because of their nature, require special attention either because of priorities given from the client or because of its demanding requirements (for time, material, capacities, other). The project management division has been developed as a result of increasing requirements of implemented projects with a aim to improve the quality of scope of services offered to our clients. For clients and investors we are ready to bring added value of EPC project services complexity from a single contractor starting with analysis of current condition with recommendations, continuing with design, fabrication, installation, up to commissioning and final putting into operation, where the most of offered activities is performed by our own capacities. The division seat is in modern premises in the centre of Levice. For projects that require permanent coordination of activitiesand works performed on site, we have our own stabile managing and erection capacities in localities of:

NPP Mochovce, SK – Managing and erection capacities
Praha, CZ – Design – engineering capacities
Litvínov, CZ – Managing and erection capacities
Unipetrol – Spolana Neratovice, CZ – Managing, manufacturing and erection capacities

Our advantages as an EPC partner:

Experienced team of project managers in management of “fast track“ projects related to outages
Own design capacities with experience in power engineering and industry (nuclear and thermal power engineering, hydro power plants, gas-oil industry, etc.)
Own structural capacities with experience in power engineering and industry (nuclear and thermal power engineering, hydro power plants, gas-oil industry, etc.)
Own expert calculating capacities in the field of design, control calculations and seismic qualification
Custom-made mechanical manufacture for power engineering and industry based on individual requirements of an operator, requirements of nuclear safety and requirements of technical safety arising from given national legislation
Experience in managing complicated technological processes,
Experience in providing complex technological purchases,
Experienced team in the field of assembly, maintenance, repairs and revisions of mechanical technological equipment, valves, rotating machines and industrial air-conditioning

Organizational structure and philosophy of work

COMPANY ORGANIZATIONAL STRUCTURE

ORGANIZATIONAL STRUCTURE

STANDARD PROCESS OF PROJECT MANAGEMENT BY PPR DIVISION AND WORK PHILOSOPHY

Process of project preparation in bidding stage
Process of project preparation in offer stage
Project planning process
a. Nomination of project team
b. Kick-off project meeting
c. Signing of buyer´s Contract for Work
d. Detailed schedule and budget elaboration
e. Risks identification
f. Procurement and contractors selection planning
g. Project quality planning
Project implementation process
a. Coordination of project works
b. Supplies procurement and contractors co-ordination
c. Project quality assurance
d. Operative management and inspection of project works and project team
Project finishing process

The project preparation and project management division closely cooperated with other divisions of ROEZ company when coordinating project works and subcontractors, depending on concrete tasks on the project, mainly:

ING

Designing (DES) – from the feasibility study, territorial permits, design
for building permission proceedings, detail design up to as-built do-
cumentation of construction.
Engineering (ENG) – for obtaining territorial permits and building per-
missions of industrial structures, engineering activities in the site,
including safety management, quality control, author’s and constru-
ction supervision, construction planning, project management and
monitoring of costs in co-operation with other company divisions.
Calculations (CALC) – complex hydraulic and strength analysis of
pipelines including nuclear power, calculations of concrete and steel
structures.
Advice (ADV) – technical and budget consultancy.

R&D

System solutions – design and optimization of complex energy and
chemical systems.
Requalification – assessment of serviceability and lifetime prolonga-
tion of power and chemical equipment.
Qualifications – qualification of equipment for specific operating con-
ditions and working medium.
FEA/CFD – advanced FEA/CFD analyses.

KDO

Focusing on key specialized equipment and services supply, mainly:
° Control valves
° Steam desuperheaters / spray water nozzles
° Compact combined reduction-cooling valves
° Turbine bypass stations
° Shut-off valves
° Special valves for nuclear power
° Valves for hydro power
° Filtration devices
° Valves automation / Electric and pneumatic actuators
° Valves repairs and modernisation
° Spare parts
° Qualified electric motors
° Field services
° Qualification of equipment for nuclear applications
° Pumps
° Expediting / On-site services

VYR

Fabrication Division covers manufacturing, installation and service activities of the company by its own mechanical technological equipment for heavy manufacture which includes whole preparation of manufacture and implementation consisting of designing and technological personal capacities, employees of quality control, logistic and control teams and professional base of manufacture worker. Own designing department to assure strength, fatigue, seismic and process calculations and experience

with manufacturing of equipment for NPP, chemical and petrochemical industry
with manufacturing of equipment for hydro power
in reverse engineering

create preconditions for full-bodied manufacturing and implementation of machinery and technological operational units in the scope of design of products in cooperation with R&D division, processing of design and manufacturing documentation, manufacture, logistic, installation including service activities for external customers and for the whole ROEZ company, Simultaneously, smaller investment projects with dominating manufacturing and installation activities focused mainly on:

manufacturing programme of pressure and non-pressure units and special structures
reconstructions and modernizations in heavy, chemical and petrochemical industry and power industry
Installation and service of machinery and technology units

Authorizations

COMPANY AUTHORIZATIONS

ISO 9001:2015 – Design and development, manufacture, erection, putting into operation of power equipment in nuclear, thermal and hydro power industry, civil engineering works, including specialized services in the field of nuclear engineering, modernization, maintenance, repairs and administration of power and engineering constructions,
OHSAS 18001:2007 – Design and development, manufacture, erection, putting into operation of power equipment in nuclear, thermal and hydro power industry, civil engineering works, including specialized services in the field of nuclear engineering, modernization, maintenance, repairs and administration of power and engineering constructions,
ISO 14001:2004 – Design and development, manufacture, erection, putting into operation of power equipment in nuclear, thermal and hydro power industry, civil engineering works, in-cluding specialized services in the field of nuclear engineering, modernization, maintenance, repairs and administration of power and engineering constructions,
SCCp certificate- SHS Management System Certificate – Design, manufacture, erection, putting into operation, maintenance, modernization and repair of equipment in petrochemical industry
Professional inspections and professional tests of classified technical pressure equipment in operation,
Repair of classified technical electric equipment in the scope of repair and maintenance, erection into functional unit in the place of future operation,
Manufacture of technical pressure equipment and marking of techni-cal pressure equipment,
Manufacture of technical pressure equipment and marking of technical pressure equipment – group A, containing radioactive substances,
Repair of classified technical pressure equipment,
Repair of classified technical gas equipment,
Repair of classified technical electrical equipment,
STN EN ISO 3834-2,
PED 2014/68/EU ( AD2000HP0, EN 13445, EN 12952, EN 12953, EN 13480 ),
STN EN 1090-1:2009+A1:2011,
AD 2000 -Merkblatt HP 0,
Certified service centre VELAN, ADAMS, SPX Copes Vulcan, SPX Plenty Filtration, AUMA, ROTORK.

PERSONEL AUTHORIZATIONS

SKSI – Authorizing certificate– Civil engineering works – complex industrial constructions;
SKSI – Authorizing certificate – Constructions statics;
SKSI – Authorizing certificate – Technical, technological and power equipment of constructions;
SKSI – Authorizing certificate – Technical, technological and power equipment of constructions – Heat installation, gas installation;
SKSI – Authorizing certificate – Building constructions;
SKSI – Authorizing certificate – Sanitary facilities and installations, gas installations, manufacture technological equipment;
Certificates of revision technicians for pressure, gas and electric equipment in compliance with Decree 508/2009 as amended;
Certificates of workers performing repairs, reconstructions and installation of classified technical equipment in compliance with Decree 508/2009 as amended;
Workers assuring manufacture and erection quality are certified according to EN ISO 9712 for methods:
° VT2 – Visual inspection– level 2
° PT2 – Capillary inspection– level 2
° LT2 – Tightness tests– level 2
° UTT – Thickness measurement by ultrasonic
° IWE – International welding engineer